Wire EDM Services
Wire Cutting EDM Machining Services
Product Specifications
| Attribute |
Value |
| Materials |
Copper, aluminum, brass, stainless steel, titanium alloys, Inconel, tool steels |
| Lead time |
7-10 days |
| Precision |
±2µm (0.0001″) achievable for micro-tolerance applications |
| Wire Sizes |
Standard fine wire to ultra-fine microwire, down to 20µm (0.0008″) |
| Complex Geometry |
Capable of producing intricate shapes, sharp corners, thin walls, and detailed contours |
Advanced Wire EDM for Micro-Tolerance Applications
Frigate delivers high-end CNC Wire Electrical Discharge Machining (EDM) services, offering capabilities from standard to ultra-high precision with tolerances as tight as ±2µm (0.0001″). We serve diverse industries with expertise in multiple wire sizes—from standard fine wire EDM down to 20µm (0.0008″) micro wire.
Our state-of-the-art EDM equipment and process expertise produce highly accurate, repeatable components from nearly any conductive material. Wire EDM enables intricate geometries, ultra-fine features, and tight tolerances often unattainable with traditional CNC machining. Our specialized processes can produce micro holes as small as 30 microns, expanding possibilities in precision manufacturing.
Enhancing Edge Quality and Kerf Width in Wire EDM
Consistent edge quality and kerf width are critical in Wire EDM machining. Key factors include:
- Wire diameter (thicker wires produce wider kerfs)
- Machining speed (affects thermal impact)
- Material properties
We utilize advanced monitoring techniques for real-time adjustments, ensuring optimal edge quality and kerf width. This approach minimizes finishing requirements, improves efficiency, and reduces costs.
